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 Methanol Recovery Systems
 

    Methanol is a colourless liquid that may explode when exposed to an open flame. Methanol has a flash point of 12C and a boiling point of 65C. It occurs naturally in wood and in volcanic gases. Methanol is also a product of decaying organic material. It is manufactured from natural gas in large quantities.

World demand for methanol is forecast to increase over the next several years. The largest users of the methanol sold in the United States are companies that make methyl t-butyl ether (MTBE), a gasoline additive. This use is likely to reduce in the USA, however, the MTBE demand is increasing in Europe. Companies also use methanol to make chemicals such as formaldehyde, acetic acid, chloromethanes, and methyl methacrylate. Companies add methanol to paint strippers, plastic containers, silicone, aerosol spray paints, wall paints, carburetor cleaners, and car windshield washer products. Methanol is also a gasoline additive and, in some cases, a gasoline substitute for use in automobiles and other small engines. Methanol can be economically burnt in gas turbines for electricity generation. 

Most biodiesel in the US is made from vegetable oils, such as soybean but also from waste cooking oil, animal fats, and fatty acids, by reacting with methanol in the presence of a catalyst. The chemical process known as transesterification, breaks down the triglycerides into methyl ester (which is the bio-diesel) and glycerol, where these two streams are separated by decanting or centrifuge. To force the reaction to completion, an excess amount of methanol is used, which is then stripped from each stream using vacuum flash evaporators. In most biodiesel plants excess of methanol required 80%-120%. 

Due to proprietary powerful caviation reactors in BioFource 9000 plants, small excess of methanol is required to complete transesterification, in most cases it is required only 20% excess of methanol. Recovery of such excess is done in both stages, from  biodisel stream 99.9% purity range of recovery and reduces methanol in glycerin to 0.05%. 


Global Methanol Report (PDF)  
Methanol Handling Guide (PDF)   

                               Safety of our plants controlled by PLC and  Combustible Gas Detector

      Specially designed for BioForce9000 plants 
    
To force the reaction to completion in our systems, an excess amount of methanol is used, 
which is then stripped from each stream using vacuum flash evaporators.


Two Stage Recovery of Methanol from Biodiesel and Glycerin

10GPM to 40GPM Model WT

5GPM to 20GPM Model PC

 

5 ton chiller system


   ASTM Quality biodiesel

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